Electric Vehicle Thermal Management Solutions

Electric vehicle thermal management is critical in terms of performance, longevity, and safety. Electric vehicle batteries are susceptible to fluctuating temperatures caused by both internal and external factors and can become damaged or degraded if exposed to temperatures outside their optimal range. This is especially relevant when operating in extreme temperatures or during rapid charging. Senior Flexonics battery thermal management plates are designed to maintain temperatures, ensuring that safety, performance, and battery life are optimized.

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ELECTRIC VEHICLE BATTERY COOLING PLATES – THERMAL MANAGEMENT

Heat is created when either charging or discharging batteries which can lead to reduced life or catastrophic failure at high temperatures. Heat is generated from the internal resistance of the battery which is called Joule or Ohmic heating. The current standard is to use liquid cooling. These water-glycol coolants can either be passed in between cells, battery packages or the usage of cooling plates to manage the heat being generated. Typical cooling plate designs have a large temperature gradient across the heat exchanger surface offering inconsistent battery cooling. Consistent cooling across battery cooling plates is critical to manage these temperatures. Senior Flexonics has developed a unique two pass battery cooling plate design that provides a maximum of 3°C degree delta across the entire contact surface.  Cooling plates are constructed from a variety of materials including stainless steel and aluminum. We are developing cooling plates and fluid conveyance solutions in partnership with well-known truck and passenger car manufacturers.

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 HOSE, TUBE, AND PIPES FOR EV – COOLANT FLUID HANDLING

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Battery cooling plates and electronics cooling require hose, tubing and pipes to transfer gas and liquids. Senior Flexonics has decades of experience supplying reliable fluid conveyance solutions and are currently working with many of the worlds leading brands supplying battery coolant pipes, electric motor coolant pipes and gearbox air pipes to name a few. All configurations can be supplied with all required fittings and connectors to meet your quality standards.

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  HEV FLEX – WASTE HEAT RECOVERY and HEAT RETENTION

Extending EV ranges using Hybrid solutions requires maximum efficiency and waste heat recovery and heat retention. Senior Flexonics provides many solutions for the HEV market around the globe to many leading brands.

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